Project Album
Project Overview
Professional flaxseed oil processing solutions provider
To meet customers' demands for increased flaxseed oil production capacity and stable product quality, Penguin Group successfully delivered a 100TPD flaxseed pre-processing and pressing project in Inner Mongolia. The project covers the entire process of flaxseed pre-processing, pressing, refining, and dewaxing, helping customers achieve efficient and stable production operations.
This project, combining the actual needs of customers with the characteristics of flaxseed oil, adopted mature processes and advanced equipment, achieving a comprehensive improvement in yield, quality, and energy efficiency.
Project Background and Client Needs
Meeting market demands with advanced technological solutions
Project Background
Flaxseed is a healthy food ingredient rich in omega-3 fatty acids, dietary fiber, and antioxidants, possessing high nutritional value and market demand. Inner Mongolia is one of my country's main flaxseed producing areas, boasting abundant raw material resources. However, the local flaxseed processing industry is relatively underdeveloped, lacking large-scale, modern processing enterprises.
With increasing health awareness, flaxseed oil, as a high-end healthy edible oil, is experiencing continuous market demand growth. The construction of this project will not only fully utilize the abundant local flaxseed resources but also promote agricultural industrialization, increase farmers' income, and yield significant economic and social benefits.
Customer needs
Increase flaxseed oil production capacity to meet market demand.
Stabilize product quality and increase added value
Reduce energy consumption and production costs
Reduce human intervention and improve stability
Achieving clean production
Want to know how this solution can fit your factory? Get a quote and technical information for your customized flaxseed processing line.
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Advanced technology ensures high-quality production
Project construction content
Flaxseed pre-processing and pressing (100 TPD)
Cleaning, crushing, conditioning, pretreatment, pressing
Refining workshop (50 TPD)
Degumming, deacidification, decolorization, and deodorization
Dewaxing workshop (50 TPD)
Low-temperature dewaxing improves oil transparency and fluidity.
core equipment
Cleaning machines, crushers, conditioning and cooking machines, presses, refining equipment, dewaxing machines, etc.
Process Flow
The flaxseed pretreatment and pressing process adopts internationally advanced "low-temperature pressing" technology, which includes raw material cleaning, crushing, conditioning, pressing, refining, and dewaxing.
Obtain the complete process flow plan
Includes equipment list, energy consumption analysis, and return on investment calculation.
Process advantages and technical characteristics
Advanced technology creates competitive advantage
Technological advantages
Full process coverage
The entire process, from raw material pretreatment to pressing, refining, and dewaxing, is integrated into one production process.
Cryogenic process technology
Low-temperature pressing below 60℃ preserves nutrients such as omega-3 fatty acids.
Automation control
Real-time PLC monitoring improves efficiency and stability.
Technical features
Cleaning efficiency ≥ 99.5%
Computer-controlled precise temperature and humidity
Oil yield ≥38%
Physical refining preserves nutrients
Improve oil product transparency
Reduced energy consumption and cleaner production
Obtain the technical white paper
In-depth analysis of low-temperature pressing process parameters
Core Equipment and Technological Highlights
High-quality equipment ensures stable production
Pre-treatment pressing system (100 TPD)
- Cleaning and crushing – Efficiency ≥ 99.5%
- Conditioning and steaming Precise temperature and humidity control
- Low temperature pressing – Oil yield ≥ 38%
Refining workshop (50 TPD)
- Physical refining complete set – Degumming, deacidification, decolorization, and deodorization
- 304 stainless steel – Food-grade safety
- Waste heat recovery – Energy consumption reduced by 15%
Dewaxing workshop (50 TPD)
- Two-stage low-temperature dewaxing – Wax residue ≤50ppm
- Automated temperature control Precise curve control
- High-precision filtration – The oil is clear and transparent
Get the complete equipment list & technical specifications
Includes system configurations and energy consumption indicators
Project Implementation Results
Excellent performance in all aspects
Both output and efficiency improved
With a pressing capacity of 100 TPD, overall energy consumption is reduced by more than 15%.
Product quality is significantly better than national standards.
Acid value ≤ 0.5, peroxide value ≤ 2.0, ω-3 ≥ 55%.
Significant environmental and economic benefits
The exhaust gas meets the standards, the waste residue is comprehensively utilized, and the return on investment is high.
Production stability and automation level
PLC fully automatic control ensures 100% product qualification rate and reduces manual intervention by 40%.
Project Summary
Professional services create value for clients
The 100TPD flaxseed pre-processing and pressing project fully demonstratesQIE GROUPThe project leverages the company's expertise and customized services in flaxseed oil processing. From pretreatment and pressing to refining and dewaxing, it has achieved comprehensive optimization in terms of yield, quality, efficiency, and environmental protection.
The successful delivery of this project has established an efficient, environmentally friendly, and sustainable flaxseed pressing production line for the client, and laid a solid foundation for future capacity expansion.
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