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Penguin Group provides professional delivery services, covering the entire process of flaxseed pre-processing, pressing, refining, and dewaxing.

Project Overview Process Flow

Project Overview

Professional flaxseed oil processing solutions provider

To meet customers' demands for increased flaxseed oil production capacity and stable product quality, Penguin Group successfully delivered a 100TPD flaxseed pre-processing and pressing project in Inner Mongolia. The project covers the entire process of flaxseed pre-processing, pressing, refining, and dewaxing, helping customers achieve efficient and stable production operations.

This project, combining the actual needs of customers with the characteristics of flaxseed oil, adopted mature processes and advanced equipment, achieving a comprehensive improvement in yield, quality, and energy efficiency.

100TPD
pressing capacity
50TPD
Refinement ability
50TPD
Dewaxing ability
Flaxseed pre-processing and pressing project site

Project Background and Client Needs

Meeting market demands with advanced technological solutions

Project Background

Flaxseed is a healthy food ingredient rich in omega-3 fatty acids, dietary fiber, and antioxidants, possessing high nutritional value and market demand. Inner Mongolia is one of my country's main flaxseed producing areas, boasting abundant raw material resources. However, the local flaxseed processing industry is relatively underdeveloped, lacking large-scale, modern processing enterprises.

With increasing health awareness, flaxseed oil, as a high-end healthy edible oil, is experiencing continuous market demand growth. The construction of this project will not only fully utilize the abundant local flaxseed resources but also promote agricultural industrialization, increase farmers' income, and yield significant economic and social benefits.

100TPDpressing capacity
≥55%ω-3 content
38%Oil yield

Customer needs

📈
Capacity increase

Increase flaxseed oil production capacity to meet market demand.

Stable quality

Stabilize product quality and increase added value

Process optimization

Reduce energy consumption and production costs

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Automated production

Reduce human intervention and improve stability

🌿
Environmental protection requirements

Achieving clean production

Want to know how this solution can fit your factory? Get a quote and technical information for your customized flaxseed processing line.

Inquire Now →

Project construction and process flow

Advanced technology ensures high-quality production

Project construction content

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Flaxseed pre-processing and pressing (100 TPD)

Cleaning, crushing, conditioning, pretreatment, pressing

⚗️

Refining workshop (50 TPD)

Degumming, deacidification, decolorization, and deodorization

❄️

Dewaxing workshop (50 TPD)

Low-temperature dewaxing improves oil transparency and fluidity.

⚙️

core equipment

Cleaning machines, crushers, conditioning and cooking machines, presses, refining equipment, dewaxing machines, etc.

Process Flow

The flaxseed pretreatment and pressing process adopts internationally advanced "low-temperature pressing" technology, which includes raw material cleaning, crushing, conditioning, pressing, refining, and dewaxing.

1
Raw material cleaningRemove impurities such as stones and straw.
2
CrushingDisrupting cell structure facilitates extraction
3
Conditioning and steamingAdjusting water temperature
4
Low temperature pressingExtracting flaxseed oil
5
RefiningDegumming, deacidification, decolorization, and deodorization
6
Low temperature dewaxingRemove wax residue and improve transparency
7
Packaging and storageLow-temperature storage ensures quality
8
Oil residue treatmentComprehensive utilization of resources
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Obtain the complete process flow plan

Includes equipment list, energy consumption analysis, and return on investment calculation.

Get a solution →

Process advantages and technical characteristics

Advanced technology creates competitive advantage

Technological advantages

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Full process coverage

The entire process, from raw material pretreatment to pressing, refining, and dewaxing, is integrated into one production process.

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Cryogenic process technology

Low-temperature pressing below 60℃ preserves nutrients such as omega-3 fatty acids.

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Automation control

Real-time PLC monitoring improves efficiency and stability.

Technical features

High-efficiency cleaning technology

Cleaning efficiency ≥ 99.5%

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Precision conditioning process

Computer-controlled precise temperature and humidity

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Multi-stage pressing technology

Oil yield ≥38%

Advanced refining processes

Physical refining preserves nutrients

❄️
Low-temperature dewaxing technology

Improve oil product transparency

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Energy-saving and environmentally friendly design

Reduced energy consumption and cleaner production

⚙️

Obtain the technical white paper

In-depth analysis of low-temperature pressing process parameters

Inquire Now →

Core Equipment and Technological Highlights

High-quality equipment ensures stable production

core equipment
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Pre-treatment pressing system (100 TPD)

  • Cleaning and crushing – Efficiency ≥ 99.5%
  • Conditioning and steaming Precise temperature and humidity control
  • Low temperature pressing – Oil yield ≥ 38%
⚗️

Refining workshop (50 TPD)

  • Physical refining complete set – Degumming, deacidification, decolorization, and deodorization
  • 304 stainless steel – Food-grade safety
  • Waste heat recovery – Energy consumption reduced by 15%
❄️

Dewaxing workshop (50 TPD)

  • Two-stage low-temperature dewaxing – Wax residue ≤50ppm
  • Automated temperature control Precise curve control
  • High-precision filtration – The oil is clear and transparent
📋

Get the complete equipment list & technical specifications

Includes system configurations and energy consumption indicators

Download the equipment manual →

Project Implementation Results

Excellent performance in all aspects

100TPD
pressing capacity
50TPD
Refinement ability
50TPD
Dewaxing ability
98%
Equipment operating rate
38%
Oil yield
≤0.5
Acid value (mgKOH/g)
🏆

Both output and efficiency improved

With a pressing capacity of 100 TPD, overall energy consumption is reduced by more than 15%.

Product quality is significantly better than national standards.

Acid value ≤ 0.5, peroxide value ≤ 2.0, ω-3 ≥ 55%.

🌿

Significant environmental and economic benefits

The exhaust gas meets the standards, the waste residue is comprehensively utilized, and the return on investment is high.

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Production stability and automation level

PLC fully automatic control ensures 100% product qualification rate and reduces manual intervention by 40%.

Project Summary

Professional services create value for clients

The 100TPD flaxseed pre-processing and pressing project fully demonstratesQIE GROUPThe project leverages the company's expertise and customized services in flaxseed oil processing. From pretreatment and pressing to refining and dewaxing, it has achieved comprehensive optimization in terms of yield, quality, efficiency, and environmental protection.

100%
One-stop
worldwide

The successful delivery of this project has established an efficient, environmentally friendly, and sustainable flaxseed pressing production line for the client, and laid a solid foundation for future capacity expansion.

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Penguin Group We will continue to provide services from solution design and equipment supply to installation and commissioning.One-stop turnkey serviceThis will help global oil and fat companies achieve high-quality and efficient production and operation.
Project site
Project photos: Inner Mongolia 100TPD flaxseed pre-processing and pressing line
QIE
Driven by innovation and anchored in quality, QIE GROUP remains client-centric.
Relying on reliable technology, sincere service, and continuous innovation, we provide efficient, stable, and sustainable edible oil processing solutions to clients worldwide.
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